Senior, Quality Assurance Engineer

The Senior QA Engineer will lead the quality assurance function within an FAA 14 CFR Part 145 Repair Station. This role ensures regulatory compliance, adherence to customer-specific requirements, and alignment with OEM maintenance manuals and publications. The ideal candidate will thrive in a fast-paced environment with a high mix of repair processes and diverse customer demands.

Key Responsibilities:

• Develop, implement, and continuously improve quality procedures to comply with FAA regulations, OEM publications(e.g., Ems, CMMs, AMMs, SBs), and internal QMS protocols.
• Oversee all quality-related activities across repair, inspection, and maintenance operations, including auditing and monitoring of incoming, in-process, and final inspections.
• Ensure compliance with applicable regulations, including FAA ,EASA, CAAC, etc.
• Manage and drive improvement of quality metrics such as COPQ, inspection findings, escapes, and nonconformities.
• Lead root cause investigations and implement robust corrective/preventive actions using industry methodologies (e.g., 8D, fishbone, 5 Whys).
• Interface with OEMs, DERs, and regulatory representatives to ensure traceability and acceptability of repairs and components.
• Oversee internal and external audits, including regulatory (FAA, etc.), industry (AS9100), and customer surveillance audits.
• Support and promote continuous improvement initiatives including Lean, Six Sigma, and mistake-proofing (Poka-Yoke).
• Contribute to the development and maintenance of Process FMEAs and Repair Risk Assessments.
• Participate in cross-functional teams for new repair capabilities and engineering changes, ensuring regulatory and customer alignment.
• Train and mentor personnel on quality policies, regulatory compliance, and quality assurance best practices.
• Drive and maintain the accuracy of records in accordance with FAA recordkeeping requirements and company policy.

Education & Experience:

• Bachelor's degree in industrial, Mechanical, Aerospace Engineering, or equivalent technical experience.
• Minimum 5 years of experience in a quality role within a Part 145 repair station or aerospace MRO environment.
• In-depth knowledge of FAA regulations, AS9110/AS9100 standards, and industry guidance documents.
• Working knowledge of OEM technical publications (e.g., CMMs, AMMs, SBs, SILs).
• Proficient with Microsoft Office Suite and statistical software (e.g., Minitab).
• Strong written and verbal communication skills in English.
• Lean/Six Sigma certification preferred.
• Special process experience or awareness is a plus.