Tool Design Engineer
Flambeau Inc. | |
United States, Wisconsin, Baraboo | |
Mar 05, 2026 | |
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General Summary: A Tool Design Engineer is responsible for designing molds for thermoplastic injection and extrusion blow molding processes. This position requires a strong understanding of mold design principles, material properties, and manufacturing techniques to ensure efficient, high-quality mold production. The designer will collaborate with engineers, production teams, and suppliers to create cost-effective, durable, and precise molds that meet product specifications and quality standards. Essential Duties: * Design injection and extrusion blow molds for manufacturing plastic parts, ensuring they meet customer specifications and requirements. * Use CAD software (e.g., Siemens NX ,SolidWorks) to create detailed mold designs and 3D models * Specify appropriate mold materials and determine the necessary mold features (e.g., gate location, cooling systems, venting, and parting lines) to reduce cycle times and improve part quality. * Design tooling for complex features, such as undercuts, inserts, slides, and ejection systems. * Ensure that the tooling is robust and that it meets the established criteria and specifications. * Evaluate and recommend improvements to existing mold designs to increase efficiency, reduce wear, or lower production costs. * Work closely with product engineers, toolmakers, and production teams to refine designs and ensure compatibility with injection and extrusion blow molding processes. * Coordinate with suppliers to source materials and components for mold production. * Troubleshoot mold issues and recommend corrective actions to improve production quality. #FLAMBEAULOW Education/Certification Requirements: * Degree in Mechanical Engineering or Plastics Technology or Engineering related degree preferred. Experience Requirements: * 3-5 years of experience in new tool design. * 5 years of experience in a plastics molding environment preferred * Experienced with safe working practices. * Some background in product design Skill Requirements: * Comprehensive knowledge and experience in the design and construction of plastic injection molds. * Substantial knowledge and experience in the design and construction of extrusion blow molds. * Comprehensive knowledge and experience in the development of mold concepts. * Must have strong time management skills. * Have strong collaboration, communication and presentation skills, both oral and written. * Detail-oriented with a focus on precision and quality. * Proficient in mold flow analysis and simulations. Physical Requirements: * This is largely a sedentary role, requiring use of typical office equipment such as a computer, copy machine, laptop and cell phone. May be required to lift up to 40 pounds occasionally. Most work is completed in a corporate office environment. Supervision Over the Following Roles: N/A Work Schedule/Attendance /Overtime/Travel Requirements: * Approximately 40 hours a week * Overtime as needed | |
Mar 05, 2026